Despite recurrence of initiatives to find uses for pallets,
only about 50% of wood pallets get recycled. They are designed to be single
use, since the wood cannot be certified for any regulated function once it is exposed
to contamination. Indeed, the nails are meant to hold, and deconstructing
pallets for wood requires a great deal of labor costs, which far outweigh the
advantages of free lumber. So pallets
remain a resource for craftsmen with patience, perseverance and pry bars. Toolcrib.com
offers some practical suggestions on
breaking down pallets, nails being the primary problem. The most efficient method seems to be to
drill through the head of the nail, making it much easier to pry apart the
board pieces. The board can then be
loosened by driving the pieces away from the stringer with a 2x4 layed across
the exposed ends, rather than prying
them up which causes splitting. Once the nail is exposed, pull it out with a
hammer claw. Regardless of the technique, it is a difficult process and not without some level of risk from
embedded nails and stones coming in contact with saws and drills
Of course, the other option is to just cut the boards at the
stringers, for shorter length boards.
It is a bit tricky to use these for a floor. Longer boards and fewest joints is
traditionally a sign of a high quality floor, but one can draw on the
traditional solution of setting the boards up in a herringbone or parquet pattern. This helps lock the boards together to keep
from shifting, and juxtaposes the roughness of the boards with the elegance of
the more intricate pattern.
The reward is good hardwood lumber, such as red oak, or even
some exotic woods. It is worth some
initial scouting of sources and inquiring about the type of wood. The old issues of toxicity from methyl
bromide are largely gone, since this type of treatment is banned in Canada and the US. Pallets wood is now heat treated for pest
control, with no chemical residue (look for HT stamp). Avoid pallets that were used to ship or store
chemicals, but do look for uses involving heavy and expensive equipment. Chances are the wood type will be a clean and
solid hardwoods. Most places discard their pallets, but check
with the warehouse managers. 



















